Success Case | Improving 25% the production efficiency reducing cost and expenses
Beverage manufacturing, bottling and distribution group through its 9 brands distributed in more than 130 countries.
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The Challenge
Beverage Company encountered critical challenges maintaining malt mills crucial for beer production, where malfunctions could disrupt production and raise costs. A solution to predict issues and plan maintenance intelligently, aiming to implement anomaly detection ML models.
The Solution
Keepler developed ML models to detect anomalous behavior in malt mills using sensor data. They identify both significant and subtle deviations from normal operating patterns, providing a comprehensive understanding of anomalies:
- AWS Cloud Infrastructure: Data reception, ETL (Extract, Transform, Load), and machine learning model training using AWS Sagemaker.
- Anomaly Detection Models: Combining sensor data to detect minor deviations indicating anomalous behavior, even without a history of failures.
- User-Friendly Dashboards: AWS Quicksight allows easy monitoring and visualization of anomalies, providing actionable insights for proactive maintenance planning.
Business Impact
- 20% reduction in operational costs associated with maintenance and production disruptions.
- 30% decrease in maintenance expenses through reduced costly emergency repairs and optimized resource utilization.
- 25% improvement in production efficiency through proactive maintenance, reducing interruptions and ensuring consistent output.
- Scalable solution that enables predictive maintenance and AI-based optimizations in brewing, potentially extending anomaly detection to other infrastructures.
- User-friendly dashboards enable data-driven decisions, enhancing efficiency and minimizing disruptions.
Keepler is a full-stack analytics services company specialized in the design, construction, deployment and operation of advanced public cloud analytics custom-made solutions. We bring to the market the Data Product concept, which is a fully automated, public cloud services-based, tailored software that adds advanced analytics, data engineering, massive data processing, and monitoring features. In addition, we help our customers transition to using public cloud services securely and improve data governance to make the organization more data-centric.
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